A plastic mold injection machine shop is using 3D printing to improve efficiency with a molding project that has increased volume. Previously, the company had plans to make an aluminum version, but opted instead to design a hand-held, multi-part insert tool for the shop floor. The machine shop did not believe they could print real tools that would work on the shop floor. However, they now have a 3D printed solution that will give them the ability to increase their capacity with very little cost.

Using Michigan-based industrial additive manufacturing services, a company was able to save time and money by 3D printing brackets that hold paint spray guns. The brackets typically cost the company $3,500 from a supplier, and also had long order times. The company found that the brackets could be 3D printed more quickly at the same strength for a third of the cost.

Used 3D printing to design and print replacement rollers for liquor bottle labeling machine returning the machine to production in two days versus 8 week lead time from Italy.

Using 3D Printer to print a valve that goes on a OEM machine they sell. The valve is used in an extremely corrosive and harsh environment requiring strength and corrosion resistance. The complex part had to be outsourced and made of stainless steel and cost $100. The part is now made in house in carbon fiber on a 3D printer and costs $2 to make. This has made the company more curious about what else they can create, shifting the way they think about production and their business. CEO sites culture change as the most important outcome.

Ability to 3D print actual production fluid power manifolds for pressure sensors being sold to large auto OEM