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On Track for Innovation: MSU’s Hybrid Rail Inspection System Sets a New Standard for Safety and Speed

by | Sep 5, 2025

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Summary

Michigan State University’s interdisciplinary team has developed a groundbreaking, non-contact hybrid rail inspection system that detects surface and subsurface defects in real time at speeds up to 60 mph—setting a new benchmark in safety, efficiency, and innovation.

As rail infrastructure across the United States ages under increasing freight demands and higher-speed passenger traffic, the need for smarter, faster, and more reliable inspection methods has never been more urgent. A cross-disciplinary team of Michigan State University (MSU) faculty, postdocs, graduate, and undergraduate students are answering that call with a breakthrough hybrid sensing system that could redefine how railroads detect and prevent failures.


Sponsored by the Association of American Railroads (AAR)’s Grand Challenges in Railroad Technology Program, and developed through a multi-year collaboration between MSU researchers, MxV Rail, and Adrian & Blissfield Railroad (A&B), the new system employs a multi-modal, non-contact method to identify surface and subsurface rail defects in real time, even at speeds up to 60 mph. It represents a significant advancement in safety, efficiency, and innovation for an industry that is the backbone of the American economy.

“We’re not just imagining the future of rail inspection,” said Dr. Sunil Chakrapani, an Associate Professor in the Department of Electrical and Computer Engineering, one of the project’s key lead researchers. “We’re building it right here at MSU.”

Read this article in full here.

Michigan State University

One of the top research universities in the world, MSU pushes the boundaries of discovery and forges enduring partnerships to solve the most pressing global challenges while providing life-changing opportunities to a diverse and inclusive academic community through more than 200 programs of study in 17 degree-granting colleges.‍

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